Handbook Contents
Introduction
Important
Information
Program
Structure
Plant
Maintenance Tech. I
Mech. Tech. II
Eligibility Criteria
Qualifying
With Education
Essential Duties
Complexity of Test Questions
Test Content Areas
PM Mechanical
Technologist III
Electrical/Instrumentation
II
Electrical/Instrumentation
III
Plant
Maintenance Tech. IV
Sample Test
Questions
Selected
References
Preparing for
Your Test
Frequently
Asked Questions |
|
Mechanical
Technologist Grade 2
Plant Maintenance (PM) Mechanical
Technologist Grade II Certification is designed to demonstrate competency at the skilled
or journey level. More specifically, Grade II certification implies competence in the
knowledge, skills, and abilities required to perform the Essential Duties of a
skilled Mechanical Technologist.
Eligibility
Criteria For Taking The Test
The basic requirement is four years of full-time work experience performing the Essential
Duties of a Grade II Mechanical Technologist (listed below). You may also qualify by
having two years of experience and holding a Plant Maintenance or Mechanical Technologist
Grade I Certificate for one year, OR having two years of full-time experience and
holding an Associates degree in a related field, OR having one year of
full-time experience and holding a Bachelors, or higher, degree in a related field.
Eligibility criteria are summarized in the
table below. You may qualify by meeting either Education/Experience Combination A, B,
C, or D. If you do not meet any of the combinations of experience and
education, then you do not qualify for Grade II:
Combination |
EDUCATION & CERTIFICATIONS |
EXPERIENCE |
A |
None |
4 full-time years in
vocation* |
B |
Grade I PM or
Mechanical Technologist Certificate for 1 year |
2 full-time years in
vocation* |
C |
AA/AS degree in a
related field |
2 full-time years in
vocation* |
D |
Hold a BA/BS, or
higher, degree in a related field |
1 full-time year in
vocation* |
| *
experience must be in mechanical technology or other field closely related to water or
wastewater plant mechanical maintenance. |
Qualifying With
Your Education
Holding a college degree, or its equivalent, in a field related to your vocation will
reduce the number of years required for your test (see the table above). Your degree must
be in a field that is related to the certificate for which you are applying. If you are
uncertain if your degree is related to your vocation you should still include your degree
information in your application. The Technical Certification Program Committee will
determine if your degree qualifies. If it does not, you will be accepted for the next
highest grade level for which you qualify. Associates and Bachelors degrees in
technical fields are usually accepted. Degrees are evaluated on a case-by-case basis upon
receipt of the application. College credit without a degree is not accepted unless it can
be demonstrated that the credit is equivalent to a degree.
Essential
Duties Of The Grade II PM Mechanical Technologist
Individuals certified as Grade II PM Mechanical Technologists are expected to possess
acceptable competency when performing the tasks that are necessary for skilled or journey
level Mechanical Technologists. These necessary tasks are known as the Essential Duties.
The certification test measures knowledge, skills and abilities required to perform the Essential
Duties.
Essential Duties for Grade II
- Essential duties identified on the Test Content
Specifications for Plant Maintenance Grade I.
- Repairs, maintains, installs, inspects, troubleshoots, and
adjusts a variety of mechanical equipment at treatment facilities. Equipment includes:
sluice gates, compressors, and flights; hydraulic controls; mechanical structural, and
plumbing apparatus; belt, chain, and conveyors; diesel and or gas engines and related
co-generation equipment.
- From work orders, drawings, specifications, schematics,
sketches, verbal and written instructions, performs complex mechanical maintenance,
repairs, fabrication, and rebuilding of shop, field, and plant equipment used in
wastewater plants, pump stations, and collection systems.
- Maintains, installs, inspects, and repairs a variety of
pumps, such as centrifugal, positive displacement, and screw; services, lubricates, and
adjusts chemical feed and processing equipment; determines excess wear and pump
efficiencies; and follows preventive and predictive maintenance practices.
- Performs horizontal and vertical welding, fabricating,
silver soldering, hard facing, and brazing using acetylene, arc, mig, and tig welder on
most ferrous and nonferrous metals; makes specialized cuts and complex angles using a band
saw; and performs blacksmithing and parts fabrication.
- Maintains, installs, inspects, and repairs piping systems of
PVC, black and cast iron, stainless steel, and copper tubing; installs, removes, and
repairs larger pipes and valves; draws minor new designs; modifies existing piping systems
and welded steel pipe, such as nozzles and saddles; and taps, cuts, and threads pipes.
- Performs complex maintenance and repair tasks on a wide
variety of internal combustion engines; adjusts valves and carburetors; and repairs and
maintains exhaust systems.
- Performs regularly scheduled maintenance, inspection, and
repair tasks on comminuting and grinding devices; overhauls equipment, such as cutters,
bearings, chains, mechanical seals, gear reducers; performs close tolerance checking and
testing.
- Performs basic to complex maintenance, inspection, and
repair or overhauling tasks on drive components, such as right angle drive gears,
reduction drives, variable speed and belt and chain drives.
- Overhauls, maintains, installs, adjusts, inspects, and
repairs a variety of hydraulic and pneumatic systems and compressors.
- Properly uses and cares for hand and power tools such as
grinders, saws, jacks, hydraulic presses and pullers, and pipe threaders, inspects, tests,
and measures equipment and material using precision instruments such as scales, height and
depth gauges, calipers, verniers, and micrometers of various types.
- Plans tasks, keeps records of work performed and makes
estimates of labor and material necessary for the performance of the work.
- Follows proper safety practices, precautions, and
procedures, such as confined space entry, storing, handling, and transporting
gases, using correct lockout and tagout procedures, using flash protection when welding,
and assisting in using safe rigging and welding practices.
Complexity Of
Test Questions
At the Grade II level, certificate candidates are expected to have the knowledge, skill
and ability to safely and effectively accomplish most of the Essential Duties
listed above. Grade II candidates are also expected to be familiar with the Grade I Test
Content Areas. Examinees will have to answer multiple choice questions that test
comprehension, application and analysis of the subject matter. The complexity of the
questions will cover the ability to basically understand the subject matter; to recall and
apply principles, ideas, and theories; and to breakdown ideas and theories into their
constituent parts.
Test
Content Areas
The following list is an outline of Test Content Areas. Each content area is a knowledge,
skill, or ability that is required to perform the Essential Duties listed above.
Since all of the knowledge, skills, or abilities are required to perform the Essential
Duties they are all equally important in the demonstration of acceptable competency.
Thus, all of the content areas listed below are equally weighted on the test. Candidates
should also be thoroughly familiar with the Grade I Plant Maintenance Technologist Test
Content Areas.
Test Content Areas for Grade II
- Knowledge, skills and abilities identified on the
Test Content Specifications for Plant Maintenance Grade I.
- Standard methods, theory, practices, materials, tools, and
equipment used in installing, adjusting, maintaining, and repairing mechanical equipment
common to a wastewater treatment plant and collection system.
- Safety practices and procedures pertaining to the work
performed.
- Characteristics and capabilities of common metals and
alloys; uses and operation of electric and gas cutting and welding equipment; and rigging
principles and techniques.
- Use standard hand, electric, and pneumatic tools and
equipment of the mechanical trades.
- Establish and maintain effective working relationships.
- Read and interpret mechanical drawings, plans, and
specifications.
- Diagnose and trouble shoot a variety of mechanical equipment
common to a wastewater facility.
- Make repairs and perform routine preventive and predictive
maintenance to the equipment used in the collection, transport, and treatment of
wastewater
- Estimate labor and materials for proposed work and keep and
complete records.
Effectively communicate in both written
and oral form, in the English language.
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Califormia Water Environment Association |